COMPREHENSIVE HAZARDOUS MATERIAL REMEDIATION AT A MANUFACTURING PLANT

COMPREHENSIVE HAZARDOUS MATERIAL REMEDIATION
AT A MANUFACTURING PLANT

This case study highlights a complex cleanup project at an old manufacturing plant in North India. The plant was set to be demolished, but first, we had to identify and remove dangerous substances like mercury and asbestos to protect workers and the environment.

This project shows the importance of careful planning, specialized skills, and strict safety rules for cleaning up hazardous waste.

  • Services
    ◦ Mercury & Asbestos abatement
    ◦ Hazmat handling
  • Industry – Consumer Durables
  • Location – North India
  • Impact – Over 12,000 mercury & asbestos pipes, mercury-laden concrete and hazardous chemicals were abated

The Challenges

High Levels of Mercury Vapor

High levels of harmful mercury gas was heavily trapped in the plant’s concrete.

Worker Safety

Protecting personnel from exposure to highly toxic mercury was a paramount concern.

Complex Remediation

Finding safe and effective ways to remove mercury embedded in concrete.

Hazardous Waste Disposal

Safely disposing of the contaminated materials required specialized handling and logistics.

Our Approach

The project demanded a comprehensive approach to address the complex challenges posed by mercury contamination. Demonstrating industry best practices in hazardous material management was paramount, involving meticulous planning, rigorous risk assessments, and the development of detailed remediation protocols to ensure safety and environmental protection.

Worker Safety

Prioritizing worker safety, we established robust protocols, including mandatory use of pressurized air suits to shield personnel from hazardous mercury vapors. Regular blood tests monitored workers’ exposure levels and ensured prompt medical intervention if necessary.

Remediation Techniques

To tackle the embedded mercury within the concrete, we initially tested dry ice blasting to cool the surface and minimize vapor emission. However, due to the deep penetration of mercury, jackhammering became necessary. Stringent safety measures were maintained for workers operating the jackhammers. The contaminated concrete was meticulously packed in plastic containers and sealed within steel containers for safe disposal.

Expanded Scope

During the remediation, asbestos and hazardous chemicals from an on-site pickling plant were discovered. Consequently, the project scope expanded to include the safe removal and proper disposal of these additional contaminants.

Client Engagement and Success

Our client, headquartered in the US and one of the largest multinational consultants in the world, engaged us for this abatement project. Leveraging our domain expertise and customized approach, we successfully removed all mercury, asbestos, and other hazardous materials, certifying the site free of health and environmental hazards and ready for demolition.

Project Outcome

Environmental Cleanup

Complete removal of hazardous materials, including mercury and asbestos in the concrete and pipes close to 12,000, and chemicals in pickling tanks.

Worker Safety

Maintained a 100% safety record for all on-site personnel through rigorous protocols and regular health monitoring.

Site Certification

Obtained official certification confirming the complete removal of hazardous materials, enabling the site to be cleared for demolition and redevelopment.

Regulatory Compliance

Contributed to long-term environmental sustainability by preventing further contamination and potential health risks, aligning with the client’s ESG goals.

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